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Dif ferent processes of iron ore concentration are devised specifically for the various kinds of ore. These processes result in a wide range of water use from 124 to 11,300 gallons of water per ton of iron ore concentrate. Water use in con centration plants is related to the physical state of the ore.
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Iron ore processing plant in India Large numbers of iron ore mines are in operation in Orissa, India to meet the internal and export demand of iron ore for iron and steel making During the process of mining relatively lower grade iron ore containing 5658% Fe is also being generated and stockpiled separately due to less market and industrial .
Sponge iron plant or Direct Reduction Plant (DRP) is designed to produce 350tons of sponge iron per day in a rotary kiln using iron ore, non coking coal and dolomite as the raw materials. The plant consists of the following sub divisions.
Industries. It produces approximately 18 million tonnes of iron ore concentrate per year and employs about 2,500 people in the remote southwest Labrador near the Quebec border. In addition to the mine itself, it owns a pelletising plant in Labrador City and rail link to the deepwater port in SeptÎles, Que.
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Introduction to Iron Ore and Steel Smelting Processing. Here the ore is put into a blast furnace along with limestone and coke and subjected to hot air blasting and heat which converts the ore to molten iron. This is tapped from the bottom of the furnace into molds known as pigs and allowed to solidify into pig iron.
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The plant is integrated by addition of captive power plant and long term iron ore coal supplies. The DRI plant comprises of 4 kilns each of 100 TPD capacity. The rated annual production of sponge iron is 1,28,000 tonnes. The Raw materials are iron ore, coal dolomite. Iron ore is sourced from Bellary Hospet region, coal is imported from South Africa / Indonesia whereas the dolomite is procured from .
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